A harness cable is a group of cables and wires that are bundled together with tie wraps, loom tubing and other sleeving components.harness cable This allows for the bundled wires and cables to be routed from one end of the circuit board to another, simplifying the wiring interconnection process. A harness can be made with either off-the-shelf or custom cable, and can utilize a variety of different connector types.
A key component of a harness is the bill of materials, which lists all elements required to manufacture and assemble the final product.harness cable This helps ensure consistency and accuracy during production processes, ensuring a seamless assembly from start to finish. Ultimately, the BOM will also help to optimize the design in terms of efficiency, reliability and production costs.
For harness production, the BOM will usually include details about the cable or wire type, lengths, sections and colors.harness cable The document will also include information about the connectors used, such as their kind, number and connection method. Additionally, it will contain details about the wire insulation and electromagnetic shielding to protect the harness from electrical interference. Other important items to consider are the terminal gaskets and plugs that will be used for a hermetic connection between the connector and wire. Finally, the BOM will often include details about the assembly hardware needed for a complete harness, such as tapes, ties, clamps and sleeving.
Once the BOM is ready, a prototype will be created to see how the product functions and identify any kinks that need to be ironed out. The prototype will also be used to test out different configurations to find the best design for the harness. This will help to ensure that the finished product is a high-quality, cost-efficient solution that meets all of the customer’s requirements.
Although some automation has been developed for harness production, most of it still requires a significant amount of manual work. This is because getting the individual wire lengths right requires a lot of human intervention and attention to detail. Depending on the complexity of the harness, this can take from a few days to several weeks for a full-scale production run.
When choosing a cable and harness manufacturer for your project, it is essential to choose a supplier that has extensive experience with the specific needs of your industry. This will enable you to get the most value out of your investment, while minimizing any risks associated with an inexperienced supplier. The right supplier can provide you with an all-in-one solution that includes design, production and assembly services, allowing you to focus on your core business operations.
Dousion Electronics is a technology-oriented enterprise with the research and development of flexible flat cable (ffc cable / lvds cable / ribbon cable /ffc) and wiring harness (harness)as the core, founded in 2015, currently has 30 R & D engineers in flexible flat cable (ffc cable / lvds cable / ribbon cable /ffc) and wiring harness (harness) fields, and 4 production and processing factories, and has successful cases in the display field, game console field, printer, smart home and other fields. We uphold the “excellent design to create new value for customers, relying on efficient flexible flat cable (ffc cable / lvds cable / ribbon cable /ffc) , Wiring harness (harness) industry chain to save customers time”” continue to serve global customers.Official website Address:https://www.dousion.com/
