The cables that run the wiring in your electronics need to be able to take on a variety of motions without suffering any damage.flat flexible cable This is why you need a cable that can fold, bend, and twist to a wide range of shapes and sizes and still maintain its integrity. You also need the cable to be able to endure the wear and tear of repeated flexing and vibrations. This is why flat flexible cable is a popular choice for many projects.
There are a few different types of flat cables that offer this flexibility.flat flexible cable Some are able to be bent in the lateral plane to navigate around obstructions and optimize space utilization. Others can be formed into a S curve for added design flexibility. EZ-Flexx, which is the most recent development in flat wire cable technology, combines the advantages of both bending and forming into non-linear shapes with standard wire conductors that can be installed with industry-standard assembly tooling.
Flat cables can also save you on space by folding up to a smaller size, which reduces the amount of space they need to fit into equipment. This is particularly important for medical devices and other products that have tight spaces where every inch counts. They can also be folded into a shape that allows them to be dropped straight into the connector of the device.
Another great benefit of flat cable is its ability to offer higher data transfer rates than conventional round cabling. This makes them ideal for applications that require high-speed signals, such as mobile communications and computer motherboards. These high-speed transmissions are possible due to the fact that the conductors in flat cables can be more tightly packed together to offer higher wire-to-cable cross-sectional density than conventional cabling.
One major disadvantage of flat cable, however, is that it can be difficult to terminate compared to common round cabling. This can be a serious issue in situations where you need cables that will withstand a high number of flex cycles, such as in the automotive industry or in aircraft and military vehicles. However, there is a way to overcome this challenge. Wavelink now offers a line of EZ-Flexx FFC that is designed to be as easy to work with as traditional round cable.
The EZ-Flexx FFC is made with a unique extrusion process that encapsulates the conductors in a clear Flexx-Sil elastomer that eliminates conductor movement, which improves electrical performance by eliminating issues such as binding, twisting, and chaffing. The resulting wire-to-cable contact area is also more consistent and provides a better surface for soldering, which simplifies the termination process. In addition, the visibility of the conductors in the dielectric helps simplify coding, inspection and circuit tracing for troubleshooting. These benefits make EZ-Flexx an excellent alternative to traditional cable that will deliver long flex life.
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